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Build your cover in a few easy steps

  • Cover thickness

    Choose a thicker cover if you live in an area that gets really cold or your hot tub is kept hot. The thicker the cover, the better it will insulate and save on your heating bills.

  • Your cover shape and measurements

  • Please indicate your cover measurements in inches.
  • Measure the overall length, ignoring the corners and entering fractions such as 88 1/2 as 88.5
  • Measure the overall length, ignoring the corners and entering fractions such as 88 1/2 as 88.5

  • Choose skirt length and cover color



  • Add extra protection and insulation

    Choose a thicker vapor barrier to protect against the elements, and use the "long steam stopper" for extra insulation across the fold.
  • Extend the life of your hot tub cover by 12 - 18 months. Most hot tub covers die from waterlogging due to vapor barrier failure from spa chemicals. Your cover will simply last longer!

  • vapor barrier spa cover

  • Show me
    The long steam stopper extends across the full length of the hot tub covers fold for maximum insulation & significantly cuts heating bills. It adds additional insulation of R-9 to any cover by stopping heat loss through the fold/hinge area.

  • Add extra strength

    Add strength to support snow, animals, etc. so the foam does not break.
  • TRADITIONAL: Making a stronger cover has historically been achieved exclusively by using more dense foam. This added strength correspondingly increases the weight of the cover, making it heavier to lift and move.

    INNOVATIVE: We decided to tackle this problem and invented a cover that provides extreme strength with no additional weight. Our Extreme Beam design is so innovative we were awarded a utility patent (US011008769). The increase in strength is well beyond what can be achieved with higher foam density. It even costs less!    Watch Extreme Beams support 290 pounds!

  • Show Me
    This upgrades adds a nylon strap inside the 2 ply vinyl fold/hinge for extra strength when the cover will be hung from a cover lifter.
    Please note: We can not accommodate cover lifters for Hot Spring covers with metal plates in the side of the cover.

  • Tie down straps


  • Shipping & Delivery


  • Only BeyondNice allows buyers to choose the shipping method best suited for their needs. Below, select either FedEx parcel or common freight by your delivery address.

    We designed a cover to ship via FedEx parcel in order to eliminate freight damages, and to stop requiring our clients to be home for a freight delivery. It is made with our Extreme Beam Technology and is the STRONGEST and LIGHTEST cover available. It is so innovative it was awarded U.S. utility patent US011008769. Simply slide the foams in and zip shut to assemble.

         View 1 minute assembly video        View parcel vs. freight comparison        Watch 290 pound strength test


  • Acknowledgements

  • You must double-check manufacturer measurements for dimensions A, B, and C. These values are supplied to us as estimates but we cannot guarantee their accuracy. Because each cover is made to order, the best solution is always to measure the cover yourself. Our custom made covers can not be returned or exchanged.
  • By clicking "I Acknowledge" below, I confirm the following:

    1. A) This cover DOES NOT need to accommodate any special hot tub features such as raised controls, vents or handles.
    2. B) Our covers are NOT compatible with Hot Spring and other cover lifters that require mounting screws attaching into the cover.
    3. C) Hot Tub Cover Depot does not make covers for spas with raised speakers.
    4. D) Hot Tub Cover Depot does not make covers for spas that require the cover to be inset into the top of the spa.
    5. D) Hot Tub Cover Depot covers have a manufacturing tolerance of + \ - 1 inch on length and width.
    6. E) Because our covers are custom made to order, they cannot be returned or exchanged for any reason.
  • This field is hidden when viewing the form
    The pandemic and now gas prices have made living up to free shipping everywhere nearly impossible. As of 4/13/22, freight has increased $50 per cover on average. While the vast majority of zip codes remain free shipping, please note we MAY NOT be able to ship free to your specific zip code. If you would like to check with us before ordering, Email Us.

    When we receive your order we will quote your specific delivery zip code, and if we cannot ship for free, we will contact you by email with a quote and give you the opportunity to cancel or proceed.
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Congrats, you made it! Your cover will be handmade to your order specs, right here in the USA!

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1 review for Build your cover in a few easy steps

  1. Mike (verified owner) –

    I was a bit nervous about ordering a spa cover online, but the alternative was to pay almost twice as much from a local spa dealer. During the process all my questions were answered, and when the cover arrived it fit perfectly. Delivery was very prompt and well arranged too. All in all, we are very happy with the purchase and when the time comes to get another cover, we will come back for sure.

Add a review

Made in the USA Our covers are handmade here in the USA, and manufactured by a caring and devoted team with 20+ years of experience. Guaranteed Fitment We do our best to ensure that every cover is made to fit perfectly. We follow up with every order to verify dimensions and make sure you get exactly what you need. Excellent Support Buying a new spa cover online is not easy, and we do our best to keep customers informed and help out during the buying process. That’s why we provide live chat support and customer service via our toll-free number.

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